Casting Study: Ezi – Fill Fuel Dispenser

Major Selection Criteria: Complex Shape, Corrosion Resistance, Mechanical Properties
Alloy:
Application Field: Industrial
Application Size: 70mm long X 50mm diameter
Surface Finish: As-Cast
Casting Technique: Pressure Die Casting
Source: Unicast Diecastings, New South Wales, Australia

ezifill2_photo2_caseID173Its strength, tolerance for accurate detailing, non-corrosive properties compared to aluminium, and production speeds (faster than plastic) made die cast zinc the obvious solution when it came to the manufacture of Unicast’s “Ezi – Fill” fuel dispenser. Manufactured in Zinc Alloy 3, the two pressure die cast pieces demanded fine tolerances, strength and rigidity, and an ability to withstand the corrosiveness of fuels in addition to speed in production to reduce final cost. With a thread already cast-in, the dispenser is finished by turning the thread and inserting washers and seals to form a child and leak proof product.