Search Casting Studies



There are 15 studies matching your search criteria.

capstan2_photo2_caseID70

Capstan Retainer

View

Precision and strength are important design considerations for the minicartridge tape drive, and the capstan retainer is a good example. This part is actually two separate components cast together–a Torx head screw with an integral retainer sleeve. To produce the...
ima08

Central Support Unit

View

This part is a central support unit for mounting all optical, electrical, and mechanical components for the imaging plate technology in use in dentistry. In medical technology, die cast zinc has been used for many years; however, overall, this area of ​​application is...
ima02

Doppelscharniergelenk

View

Doppelscharniergelenk “C-Hinge” als Türscharnier für Waschmaschine mit erweitertem Öffnungswinkel. Das bislang eingesetzte Stanzbiegeteil konnte durch das günstige Warmkammerverfahren wirtschaftlich darstellbar durch ein Zinkdruckgussteil ersetzt werden,...

Doppelscharniergelenk

View

Doppelscharniergelenk “C-Hinge” als Türscharnier für Waschmaschine mit erweitertem Öffnungswinkel. Das bislang eingesetzte Stanzbiegeteil konnte durch das günstige Warmkammerverfahren wirtschaftlich darstellbar durch ein Zinkdruckgussteil ersetzt werden, welches bei...

Einbaudose Speed TEC

View

Deutliche Kosteneinsparung durch Substitution einer nachträglichen mechanischen Bearbeitung. Process: Zwei im Bauteil innen liegende und um 110° zueinander versetzte Hinterscheidungen, die mit Hilfe zweier im Durchmesser 17 mm Formkern integrierten Schrägschieber...
ima14

Electronic Connector

View

The key benefits to this product’s design was a close cooperation between die caster and customer through a clipping system. It utilizes modern assembling technology, and because it does not involve a screw, creep is not a risk.

Foot Pedal Level

View

The lever was originally designed as a steel sand casting with machining operations to size the shaft, pivot hubs, and cable connection holes. The final operation was a zinc plating. After a value analysis of an all-metal foot pedal control system, the materials...
heatsink2_photo2_caseID86

Heat Sink

View

Zinc die casting offers numerous advantages over aluminum extrusion in a number of heat sink applications. Die cast zinc heat sinks offer one-piece construction, increased design flexibility, and lower cost. One of the biggest advantages is that heat-dissipating fins...
housinf2_photo2_caseID89

Housing & Frame

View

The elements of this equipment (TYCAS) were created to detect the positions of approaching aircraft according to new security norms of the IATA. The process proved to be more economical compared to traditional machining despite limited series and to pressure die cast...
housinp2_photo2_caseID92

Housing, Plate, and Anvil

View

Complexity of the shapes allows for the integration of multiple positions. The non-magnetic character of the zinc alloys compared to the plastics work in favor of the design’s long term dimensional stability and reliability.

Kameragehäuse für den Dentalbereich

View

Das Gussteil ist das Gehäuse einer Kamera, die im Mundinnenraum zum Einsatz kommt. Es zeichnet sich in Teilbereichen durch eine dünne Wandstärke aus. Die Oberfläche ist matt verchromt und laserbeschriftet. Sie weist einen Touch-free-Effekt auf – das heißt, im...
leadscr2_photo2_caseID97

Lead Screw

View

Field problems with a gear-driven lead screw assembly prompted the company’s engineers to re-evaluate the design. The gear drive comprised a steel screw-machined shaft and a plastic gear. Assembly required the plastic gear to be pressed onto the shaft. Failures...
6b2_photo2_caseID104

Lubrication Metering Assembly – Graco, Inc.

View

The design requirements for the assembly’s 10-in.-long housing called for non-tapered walls in the meter chamber, allowing free rotation of the metering gears and zero draft in the valve area. Previous designs utilized two aluminum castings requiring secondary...
ima06

Subframe and Carriage

View

The three parts of this design form a subassembly that measures the thickness of ophthalmic lenses before edging. The frame ensures the palpate lever guidance in the ophthalmic glass machine tool. Then, the glass is machined with the contour note during the palpate...
ima09

Support Unit for Drive

View

This product is a segment drive for imaging plate technology used in dentistry. A complex, modern, and advanced die casting enables precise and optimum shape design that is consistent with the mechanical properties of the die cast zinc alloy. In medical technology,...