Casting Techniques: Pressure Die Casting

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Copper Cable Connectors

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Zinc die casting was chosen to produce this new generation of cable connectors. Critical standards that were met include wall strength to assure durability and to withstand bulk processing and proper matching of draft allowances on the internal surfaces for smooth...
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Control Boxes

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The control boxes for Minn Kota electric motors went through several design phases before settling on zinc die casting as the material/process of choice. The boxes were originally sand cast aluminium and later die cast aluminium. Short tool life prompted engineers to...
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Connector Housing – Berg Electronics MICROPAX ™ connectors

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MICROPAX connectors have very demanding specifications which are met by zinc die casting, including: Complex design requirements to accommodate a variety of connectors, ranging from 40 to 200 connecting pins; flatness across the mounting plane within +/- 0.005 in, and...
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Compact

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The wide choice of decorative finishes for zinc alloys – which may be color contrasted with other materials – is a major asset when designing luxury goods. The designer Christian Dior made good use of this capability in creating this attractive compact. The...
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Cigarette Lighter Case

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This series of cigarette lighters consists of a range of different models, each of which appeals to the individual taste of the user. The most prestigious models are given appropriate names: Golf, Nantes, Macito, Connubio, Mississippi, and Gigolò. The thickness of the...