Casting Techniques: Pressure Die Casting

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Housing, Plate, and Anvil

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Complexity of the shapes allows for the integration of multiple positions. The non-magnetic character of the zinc alloys compared to the plastics work in favor of the design’s long term dimensional stability and reliability.
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Housing Cover and Thumbturn – Medeco STEELGUARD(tm) Lock

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To meet market requirements, Medeco wanted to develop a new high security lock priced just below its top-of-the-line dropbolt lock. The high-end lock model is all brass. The housing cover is investment cast, and the thumbturn is a machined extrusion. As other...
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Housing & Frame

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The elements of this equipment (TYCAS) were created to detect the positions of approaching aircraft according to new security norms of the IATA. The process proved to be more economical compared to traditional machining despite limited series and to pressure die cast...
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Helical Gear

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A worm/helical gear set operates the linkage attached to the roof window frame. Originally, the helical gears were machined from brass, reinforced with a formed steel insert and installed with a plastic washer/spacer. The assembled gear’s cost became a factor when...
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Heat Sink

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Zinc die casting offers numerous advantages over aluminum extrusion in a number of heat sink applications. Die cast zinc heat sinks offer one-piece construction, increased design flexibility, and lower cost. One of the biggest advantages is that heat-dissipating fins...