Alloys: Zamak 3 (ZL3, ZL0400, ZnAI4, alloy 3)
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This single zinc die casting replaced an assembly of stainless steel components. By use of a single casting, rigidity was greatly improved and dimensional precision between critical dimensions was made more reliable. Zinc die casting permitted the required dimensional...
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Previously, the check valve was assembled from machined aluminium bar stock and brass pipe fittings. A net shape die casting was designed by consolidating the six-piece assembly into a single, net shape component. All holes and seven thread sets, including a male...
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The Ericsson GE Mobile Communications’ M-PA personal radio incorporates three Zamak 3 die castings: the chassis or circuit board frame, the chassis shield, and the synthesizer housing. These castings combine to provide strength and rigidity demanded for...
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This two-piece holder was developed for a precision scientific instrument. Both castings have detailed features requiring tolerances of +/-0.00025 in. Extrusion could not be used because it could not hold the tolerances, while CNC and wire EDM were not cost effective....
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This high performance self-drilling insert for plaster board (partition, lining, ceiling) is delivered with a self-tapping screw, forming two parts (cap and toggle) produced in a single casting operation. The parts are connected by four 0.9 mm diameter pins, which...
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