Alloys: Zamak 3 (ZL3, ZL0400, ZnAI4, alloy 3)

6b2_photo2_caseID104

Lubrication Metering Assembly – Graco, Inc.

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The design requirements for the assembly’s 10-in.-long housing called for non-tapered walls in the meter chamber, allowing free rotation of the metering gears and zero draft in the valve area. Previous designs utilized two aluminum castings requiring secondary...
lockabl2_photo2_caseID101

Lockable Door Knob – Model 930

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The main feature of this lock design is that the handle is cast with a cylindrical shaped wall, but it is then post formed to a spherical shape. If the Alloy 3 used for this casting did not have high ductility, the final shape could not be achieved and the pressure...
leadscr2_photo2_caseID97

Lead Screw

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Field problems with a gear-driven lead screw assembly prompted the company’s engineers to re-evaluate the design. The gear drive comprised a steel screw-machined shaft and a plastic gear. Assembly required the plastic gear to be pressed onto the shaft. Failures...
housinl2_photo2_caseID93

Housings for Laser Photocoagulator

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The laser photocoagulator is used in the treatment of eye disease, particularly the treatment of broken blood vessels within the eye. Such a sensitive – and expensive – high-tech tool needs a housing which, besides its functional qualities of soundness, strength, and...
housinp2_photo2_caseID92

Housing, Plate, and Anvil

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Complexity of the shapes allows for the integration of multiple positions. The non-magnetic character of the zinc alloys compared to the plastics work in favor of the design’s long term dimensional stability and reliability.