Alloys: Zamak 3 (ZL3, ZL0400, ZnAI4, alloy 3)

wavegui2_photo2_caseID190

Waveguide Horn

View

The Whistler Spectrum 3SE waveguide horn is a complex Zamak 3 die casting providing detail, net shape, and thin wall construction. The current horn replaces three separate pieces utilized in earlier models. One component now performs four distinct functions: a horn...

Two-Piece Punch Body

View

For three generations, B-V has been producing heavy-duty, specialty hand punches from two sand-cast malleable iron halves. Sand casting inaccuracies required sorting and extensive fitting to locate matching halves. Thickness variations up to 0.025 in. were...
topandb2_photo2_caseID155

Top and bottom sensor plate – dollar bill changer

View

A dollar bill changer incorporated top and bottom sensor plates fabricated from welded stamped components. The weldments could not hold tolerances greater than +/- 0.020 in. In an effort to resolve dimensional instability and fit problems, the manufacturer, working...
threade2_photo2_caseID187

Threaded Connector, Moss Joiner

View

This product is a cylindrical zinc pressure die cast component with an internally die cast thread that functions to tighten the fitting on an outdoor water hose. Zinc alloy no. 3 was chosen because of its stiffness and bright finish that is unaffected by ultraviolet...
structu2_photo2_caseID152

Structural Components

View

The KitchenAid mixer utilizes zinc die castings for all of its structural components–the 4-1/2-quart pedestal model incorporates seven zinc castings, and the 5-quart bowl support model incorporates eight zinc castings. Zinc castings provide a number of design...